When it comes to enhancing the utility and versatility of your Toyota Tundra SR5, few accessories make a more impactful upgrade than the RSI SmartCap EVO Sport. Designed with rugged function and intelligent engineering in mind, this modular truck cap offers a seamless fit and performance for everyday work, overlanding adventures, and gear security.
In this post, we’ll break down everything you need to know about the RSI SmartCap EVO Sport for Toyota Tundra SR5, including design, compatibility, real-world performance, and why it’s quickly becoming a favorite among Toyota Tundra enthusiasts.
Introduction to RSI SmartCap EVO Sport
The RSI SmartCap EVO Sport is not your typical truck canopy. Unlike traditional fiberglass toppers, the EVO Sport is made from automotive-grade stainless steel, making it one of the strongest and most durable modular caps on the market today.
Key features that set it apart:
- Fully modular design – easy to repair or upgrade individual panels
- Built-in roof rails – support up to 770 lbs static / 330 lbs dynamic
- Gullwing doors – provide quick side access to your truck bed
- Water and dust resistant – ideal for rugged environments
- OEM-like fit – precision-engineered for each specific truck model
RSI (Rhinoman Smart Industries) is a South African company with roots in the safari and overland markets. That means this cap is born from real-world abuse in some of the harshest conditions, and that rugged DNA carries over to its performance in North America.
Why Toyota Tundra SR5 Owners Consider the SmartCap EVO Sport
The Toyota Tundra SR5 is known for being a capable, no-nonsense full-size pickup truck with a balance of comfort and off-road readiness. Owners of the SR5 often use their trucks for:
- Outdoor recreation (camping, off-roading, overlanding)
- Contracting or fieldwork
- Towing and hauling
- Long-distance travel
This is exactly where the SmartCap EVO Sport shines. It brings increased functionality to the SR5 without sacrificing the clean lines and muscular appeal of the Tundra.
Benefits for Tundra SR5 owners:
| Need | How SmartCap EVO Sport Helps |
| Weatherproof storage | Keeps gear dry and secure in all conditions |
| Camping setup | Supports rooftop tents and integrated kitchens |
| Tool organization | Compatible with bin systems and drawers |
| Quick access | Gullwing side panels open up storage access |
| Heavy-duty usage | Steel construction holds up under rough use |
With this cap, SR5 drivers transform their trucks into mobile basecamps or workstations with minimal modification.
Compatibility and Fitment with the Toyota Tundra SR5
RSI SmartCap EVO Sport is engineered specifically to fit the Toyota Tundra SR5 with exceptional precision. This is not a “universal fit” product—it’s been CAD-designed to align perfectly with the Tundra’s bed rails, cab shape, and tailgate.
Supported Tundra SR5 Models:
| Model Year Range | Bed Length Options | Notes |
| 2022 – Present | 5.5 ft (Short Bed) | Direct bolt-on, no drilling |
| 2014 – 2021 | 5.5 ft (CrewMax) | Requires adapter brackets |
| 2007 – 2013 | Not officially supported | Modifications required |
📌 RSI has announced ongoing expansion of fitment options for more model years, so always verify with the manufacturer or authorized dealer.
Fitment Highlights:
- Factory-style fit with a flush-mount profile
- Tailgate seal system prevents water/dust intrusion
- Clearance for OEM backup cameras and third brake lights
- No permanent modifications required
Owners report that the installation is so snug and stable that the cap looks like it came straight from the factory.
Design and Construction of the RSI SmartCap EVO Sport
Unlike traditional fiberglass caps, the RSI SmartCap EVO Sport is constructed from 3CR12 stainless steel, a corrosion-resistant material that balances strength and weight perfectly. This is the same type of steel used in off-road and industrial vehicles, making it ideal for a demanding platform like the Toyota Tundra SR5.
Top Construction Features:
- Modular bolt-together design – damaged panels can be individually replaced
- Matte black powder coating – enhances resistance to UV, scratches, and corrosion
- Automotive-style weather seals – keep out water, snow, and dust
- Double-skin gullwing doors – strength and insulation in extreme conditions
The EVO Sport also includes recessed, lockable latches, offering both security and ease of use. It’s designed not just to look tough—but to be tough—handling up to 330 lbs while driving and 770 lbs when parked, making it rooftop tent–ready.
Key Features Tailored to the Tundra SR5
The SmartCap EVO Sport isn’t just universal hardware—it’s thoughtfully crafted to complement the Tundra SR5’s capabilities. Whether you’re off-grid camping or hauling equipment, the EVO Sport expands what your truck can do.
Smart Features That Tundra SR5 Owners Love:
- Full-width front and rear windows – improved visibility and cabin lighting
- Side access gullwing doors – easy gear retrieval without climbing in
- Built-in roof tracks – ready for Rhino-Rack, Thule, and rooftop tent setups
- Third brake light relocation kit – maintains compliance and visibility
- Drop-in compatibility with SmartCap components – kitchen units, drawer systems, lighting kits
“I’ve camped in my Tundra SR5 with the EVO Sport in sub-zero temps. Zero leaks. Zero regrets.” – Michael C., Overland Enthusiast
These features blend convenience, form, and function, making your SR5 more than just a truck—it becomes a gear-ready command center.
Installation Process for Toyota Tundra SR5
Installation of the RSI SmartCap EVO Sport is relatively simple and designed for DIYers or professional installers. No drilling into the body is required.
Installation Overview:
- Unbox and inspect all modular panels and hardware.
- Assemble the cap on a flat surface using the provided stainless fasteners.
- Lift assembled cap onto truck bed (2–3 people recommended).
- Align and clamp onto bed rails using the supplied mounting brackets.
- Seal and test for water-tightness, and connect optional wiring for interior lights or third brake light.
Time Estimate:
- DIY: 2.5 to 3 hours
- Professional Shop: 1 to 1.5 hours
Tip: Use a torque wrench to avoid over-tightening clamps and damaging your bed rails.
Real-World Performance on the Tundra SR5
Whether it’s gravel roads, forest trails, or highway commutes, the EVO Sport delivers quiet, stable, and leak-free performance. Tundra SR5 owners report zero rattles, and no noticeable wind noise even at highway speeds.
Case Study: Field Utility & Overlanding
Owner: Kevin R., Forestry Surveyor – 2019 Toyota Tundra SR5 CrewMax
Usage: Work utility + Overlanding
Setup: EVO Sport + Drawer System + RTT + 200W solar
“I’ve hauled surveying tools, camped for 10 days off-grid, and even mounted a 2-person tent on top. The SmartCap turned my Tundra into a mobile base of operations.”
Storage and Organization Options
SmartCap’s modular approach means you can upgrade your setup over time with a variety of SmartCap components.
Popular Add-Ons for SR5 Owners:
| Add-On | Function |
| Full-Bin Cabinet | Tool and part storage |
| Drawer-Bin | Easy access to heavy-duty drawers |
| Camp Kitchen | Slide-out cooktop and sink unit |
| LED Interior Lights | Night visibility and work lighting |
| Vent Kit | Improves airflow for pets or gear |
With the 5.5-ft bed of most SR5 Tundras, organization is key. These systems keep tools secure and camp gear ready without compromising space.
Aesthetic and Functional Integration with SR5 Trim
One of the biggest selling points is how well the EVO Sport matches the aggressive and clean design of the Tundra SR5. It doesn’t look aftermarket—it looks like it belongs there.
Visual Integration:
- Matte black matches fender flares and TRD accents
- Clean lines blend with SR5 bodywork
- Doesn’t obscure rear-view or tailgate camera
Aerodynamic Impact:
While any cap changes airflow, the EVO Sport’s low-profile design helps minimize drag and maintain decent MPG performance, especially when used with a tonneau-like tailgate seal.
Maintenance, Durability, and Warranty
This cap is built for abuse—but minimal upkeep ensures maximum life.
Maintenance Tips:
- Wash with mild detergent and soft cloth
- Lubricate locks and hinges every 6 months
- Inspect seals yearly for wear and tear
Durability:
- Rust-resistant 3CR12 stainless
- UV-resistant powder coat
- Scratch-tolerant finish
- Handles freezing, rain, desert heat without warping or cracking
Warranty Coverage:
- 3-Year Limited Warranty against manufacturing defects
- Extended coverage may be available from select dealers
Price, Value, and Where to Buy
The RSI SmartCap EVO Sport for Toyota Tundra SR5 typically ranges from $3,695 to $4,295, depending on region, included options, and dealer installation.
Where to Purchase:
- Authorized U.S. Dealers (e.g., OK4WD, Rack Attack, Main Line Overland)
- Online Platforms: RSI North America, Nomadic Supply Co.
- Direct from Manufacturer (RSI Global)
📦 Shipping averages $150–$300. Some dealers offer free local pickup or discounted installation with purchase.
While not cheap, the EVO Sport delivers high value for owners who demand utility, security, and longevity from their investment.
Final Thoughts: Is the RSI SmartCap EVO Sport Worth It for Tundra SR5 Owners?
If you own a Toyota Tundra SR5 and need your truck to do more—whether it’s for adventure, work, or both—the RSI SmartCap EVO Sport is a top-tier upgrade. It adds capability, style, and flexibility in one durable package.
Pros:
- Rugged stainless construction
- Factory-style fit for SR5 models
- Expandable with modular accessories
- Off-road and overland ready
- Stylish and low-maintenance
Cons:
- Premium price point
- Weight (~220–250 lbs assembled) may affect MPG
- Requires assistance for installation
Verdict:
⭐ Highly Recommended for outdoor enthusiasts, tradespeople, and anyone who values smart utility upgrades.
“It’s more than a truck cap—it’s a mission-ready shell that transforms your Tundra.”
Frequently Asked Questions (FAQs)
What is the RSI SmartCap EVO Sport made of?
The RSI SmartCap EVO Sport is made of automotive-grade 3CR12 stainless steel, offering superior durability, corrosion resistance, and structural integrity compared to fiberglass or aluminum caps.
Is the SmartCap EVO Sport compatible with all Toyota Tundra SR5 models?
It is compatible with most Toyota Tundra SR5 models from 2014 to present, especially those with the 5.5-ft bed. Always verify fitment with the manufacturer or dealer for exact compatibility.
Does the RSI SmartCap EVO Sport require drilling to install on the Tundra SR5?
No. The SmartCap is designed for no-drill installation, using secure clamping systems that attach to the truck’s bed rails.
Can I install a rooftop tent on the SmartCap EVO Sport?
Yes. The roof supports up to 770 lbs static and 330 lbs dynamic, making it ideal for rooftop tents, cargo carriers, or solar panels.
Is the SmartCap EVO Sport waterproof?
Yes. It features automotive-grade weather seals that protect against rain, snow, and dust, making it suitable for off-road and all-weather use.
Can I add accessories to the inside of the SmartCap?
Absolutely. RSI offers a range of modular accessories like drawer systems, bin cabinets, kitchens, and lighting that integrate seamlessly with the cap.
Does it work with the SR5’s factory backup camera and brake light?
Yes. The SmartCap includes compatibility kits for third brake light relocation and does not obstruct factory backup cameras on most models.
What does the SmartCap EVO Sport weigh?
The assembled cap weighs between 220–250 lbs, depending on the configuration and model year compatibility.
How much does the SmartCap EVO Sport cost for the Tundra SR5?
Prices typically range from $3,695 to $4,295, excluding accessories, shipping, and installation fees.
Where can I buy the RSI SmartCap EVO Sport for my Tundra SR5?
You can purchase it from authorized dealers, overland gear retailers, or directly from the RSI North America website. Some online stores also offer shipping and installation bundles.
When he’s not working his magic under the hood, Ethan Wilson is usually sharing his love for Toyota cars through his writing. Ethan’s got a special talent for breaking down complex car topics into easy-to-understand articles, making him a go-to source for Toyota enthusiasts everywhere.
